Lego Testing and Packaging
If you ’ve buy a Lego set – whether it ’s a box of motley bricks or a solidification intend for building something specific – you ’ve probably notice that the boxful admit several bag of brick rather than a large mound of loose elements . These bags are part of the automated packaging physical process , and they avail verify that the right piece go into each boxful .
During the packaging outgrowth , bin open and penny-pinching mechanically , dropping accurate act of brick into each polypropylene bag . A machine weighs these bag to ensure their contents are correct . If a specific handbag ’s weight is wrong , an hustler can replace that bag , rather than having to throw away an entire set .
At the end of the appendage , packaging operator fold the boxes , add any necessary pieces and make certain that the machines have n’t made any mistakes . The plastered boxes are salt away and shipped around the world – the process uses between 400,000 and 500,000 cardboard boxes per year .
caliber self-confidence testers also perform numerous inspection and tests on Lego elements . Machines do free fall , torque , stress , compression , bite and impingement tests to make indisputable the miniature are hardy and safe . Technicians use a measuring beaker to determine whether piece could cause a suffocate hazard for small child . For every million Lego element , about eighteen , or 0.00002 percent , break to pass the test .
Much of the manufacturing process submit place in Klando , Czech Republic and Billund , Denmark . All in all , Lego factories create 33,000 bricks every instant , for a total of 16 billion bricks every class . The manufacturing facilities can make 3,000 different type of element , including 300 million tyre , and these pieces go into 37,000 Lego sets every hour .
In the next section , we ’ll look at what you could do with all those cease bricks.